Podcast: With the post-AI age on the horizon, how are operations executives preparing?

In this episode of Great Question: A Manufacturing Podcast, Chuck Orzechowski and Josh Renicker of the COO Forum discuss how operations leaders are navigating AI-driven disruption and workforce change.

Key Highlights

  • AI adoption in manufacturing should focus on improving efficiency and supporting workers, not simply reducing headcount.
  • Strong communication, culture and leadership remain essential as operations teams navigate AI, remote work and other disruptions.
  • Closing gaps between engineering and production can strengthen handoffs, ownership and the flow of products through manufacturing systems.
  • Peer groups give operations leaders a trusted setting to share experiences, ask tough questions and identify practical solutions.
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In this episode of Great Question: A Manufacturing Podcast, Chuck Orzechowski and Josh Renicker of the COO Forum discuss how operations leaders are navigating AI-driven disruption and workforce change. They explore the importance of human-centric leadership, strong teams, and culture as new technologies reshape manufacturing. The conversation also examines how closing gaps between engineering and production can support operational excellence at a moment where the post-AI age is on the horizon.

Below is an excerpt from the podcast:

Thomas Wilk: Hi, everyone, and welcome to a new episode of Great Question, a manufacturing podcast brought to you by Endeavor Business Media's Manufacturing Group. I'm Tom Wilk, chief editor of IndustryWeek, and today we're going to talk with members of the COO Forum, which is a peer community that's built exclusively for chief operating officers and senior operations executives. Specifically, the forum provides a trusted space for COOs to gain practical insights, sharpen their judgment, and learn from leaders who have faced similar challenges, leading to clearer decisions and more consistent execution across the business. 

The COO Forum is a sponsor of Industry Week's Operations Leadership Summit coming in October, and I couldn't be more excited to have them as a sponsor and talk with two members of the Forum today – Chuck Orzechowski, the CEO, and Josh Reneker, the Director of Ambassador Programs. Welcome, guys. Thanks for being on the podcast.

Chuck Orzechowski: Yeah, great to be here. I think Josh and I, we heard operations and leadership in the same sentence, and with IndustryWeek, we knew we had to be on the call, so great to be here and great to be a sponsor.

TW: We are so pleased to have you as a presenting sponsor of the conference too. And we'll talk about the session we've got that Josh will deliver, later in the podcast here. Maybe we can talk first, guys, about the forum itself. And I'll direct this first question to you, Chuck. Tell our listeners who are unaware of the COO Forum some things about it. How did it get started, and what kind of gaps in industry did you see this forum filling?

CO: The COO Forum was founded by Bill Shepard in 2004 in Silicon Valley. Bill had an amazing executive career. I think he worked in about every C-suite position that there was, and his favorite role was the COO. He had worked for Pacific Linen and NordicTrack and Gap, and after finishing his career, he really wanted to get into the world of consulting. He wanted to do that from a COO perspective, and wanted to find a good group of COOs where he could trade ideas with and work on problems together, and he couldn't find one. CEOs, plenty of peer groups out there for them, but Bill couldn't find one for COOs. 

What did he do? Like any good entrepreneur, he started the COO Forum. For 22 years, or I guess maybe even a bit more than that, our sole purpose has been to help operations leaders excel both in work and in career. We provide a network of peer groups all throughout the U.S. and North America, and even members abroad, to give them a place where they can come together, work on real challenges affecting their business and careers. We've been very successful at doing it and thousands of members later we're still at it. 

Of course, I was a COO at one point in my career before consulting and coming to the COO Forum, and that was before COVID. If you think of what it's like to be a leader post-COVID, whether it's manufacturing or really any industry, it's gotten so much more difficult and now you layer in AI. Of course, with AI there's no shortage of information, but where do you go to really get good insights from people that are working through those challenges. AI can give you the information, but the real business context and the tough stories, the challenges that sometimes happen along the way, it requires other operations executives that are going through that.

TW: Josh, maybe I can ask you about some of the conversations that you're having with members these days as director of ambassador programs. What kind of conversations are you seeing pop up these days on the mind of the COO?

Josh Renicker: Sure. I get the privilege of also being a member of the COO Forum. So I do lead the member ambassador program and just make sure that members are able to find the value that they're looking for. Everybody comes into the forum with kind of preconceived goals and things that they have set, and each member's actually pretty individualized in the value that they're seeking. My role with the COO Forum with the Ambassador Program is just making sure that those members are looking in the right places, right? 

I also participate as a member of the COO Forum and as a seated COO since 2013. I'm one that has been in the same role pre-COVID, through COVID, and now post-COVID. And when I joined the COO Forum in super early 2020, it was just before the whole world shut down. So it's interesting to hear the ebbs and flows of the topics that come up in COO Forum sessions.

Obviously COVID hits and everybody's trying to figure out remote work, right? So remote work was in every session, everybody had it top of mind. And it was all about, how do we support the people in the remote work world, because obviously the technology was just already there. So, people started leveraging the tech that already existed, but it was all about the human-centric piece of leading through something so disruptive. 

And now we're experiencing honestly a very similar spirit in AI. Chuck mentioned the AI world, it's super, super disruptive and there's still a lot of head scratching and what's useful, what's noise, right? So it's actually a very similar spirit in leading operations as it was when COVID hit. And it's like, there's so many unknowns in all of it. 

But interestingly enough, just like the remote work led back to people, so does AI. What ends up happening in the COO Forum is it turns into a discussion around, “there's this new thing, here's the disruption that we're seeing, here's how it's impacting our people, and how can you help me understand how to support our people?” There's a lot of people that are looking over their shoulder and seeing a robot, right, that are like, hey, I feel like my job is at risk. And we as operations leaders have to lean into that human-centric side, and currently that disruption is AI.

CO: And by the way, figure out the supply chain and the craziness.

JR: That's the easy part, Chuck.

CO: That's the easy part, right?

TW: I was having a talk with a couple of guys in one of the IW Best Plants Award winners this year, and they said that they went to the Automate show exploring the idea of humanoid robots and how mature those robots were. But they came back realizing what they needed was actually AGVs, and other robots that help move things safely around the plant. Is that what you're seeing COOs taking a look at right now, when it comes to AI and that sort of thing?

JR: On the manufacturing side, I would say yes. It's all about efficiencies. I haven't met folks that are trying to reduce headcount. It's more about how can we use this new tech? How can we use things that are coming out to get people excited about manufacturing again? It's like we went through that period where manufacturing was leaving and then it was back, people were reshoring, and all the things and it was just a heavy topic to talk about. 

And now I feel like it's been a little bit of reinvigoration. Manufacturing's getting exciting again because we've got new tools that we can try to implement and help people do the work. So yeah, I think there's a good mix there and the looking over the shoulder is a scary thing to be doing, especially when you look over and you see something that you don't understand. So much of it is just trying to wrap your brain around it, but it's moving so quickly that nobody can actually keep up with how fast the tech moves. So it's holding on to the coattails and riding the wave as it comes at us and just making sure that people feel supported through it.

CO: We coined a phrase called the modern execution engine. So we're trying to figure out what that looks like, in terms of scalability, building strong teams, strong people and leaders, discipline execution, and the intelligence use of technology. Like, how do we do that? That's what we're calling the modern execution engine. And we're helping our members get out ahead of that as best they can. Sometimes it's a little catch up, but otherwise we're getting ahead because we're going to be living in a post-AI world soon, similar to a post-COVID world, and so what is it going to look like? And those are also a lot of the conversations like Josh said, you know, around the table. So it's fun to be a part of those conversations, that's for sure.

TW: Yeah, and then again, for me, that's an insight. This is the first time I've heard the phrase “post-AI world,” but that is exactly what's going to happen in five more years. I've got three boys in my house, two that are 13 years old, one that's 15, and they will be living and working in that post-AI world. It's going to be ubiquitous, and they'll take it for granted. It's going to be a tool.

CO: Absolutely.

TW: Well, that's a good rundown of some things that are happening specifically in 2026 for COOs top of mind. What would you say, given both in your long stretch with the COO form, are issues or situations that come up that are evergreen, that your members face and help each other out with.

CO: Yeah, I think either Josh or I could answer that, but I go back to the leadership basics. Those haven't changed. Good communication, understanding people and how to motivate people, how to build strong cultures, how to leverage people on your team and build strong teams. In a lot of cases, the conversation is about aligning with our CEOs as well in terms of what that strategy is. Those leadership skill sets are still very germane to the conversation today.

About the Author

Thomas Wilk

Thomas Wilk

editor in chief

Thomas Wilk joined Plant Services as editor in chief in 2014. Previously, Wilk was content strategist / mobile media manager at Panduit. Prior to Panduit, Tom was lead editor for Battelle Memorial Institute's Environmental Restoration team, and taught business and technical writing at Ohio State University for eight years. Tom holds a BA from the University of Illinois and an MA from Ohio State University

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