Industry report roundup: Clean energy, machine health, and AI in manufacturing

Read the latest insight from Augury, Innova Solutions, and American Clean Power Association.

If you’re looking for an accurate analysis of the state of the manufacturing industry, then go straight to the source: the workers. Reputable research conducted by industry organizations is invaluable when you’re trying to make decisions for your plant or your business. In this roundup, we’ll highlight the latest surveys, reports, studies, and research that delves into the trends, topics, and technologies that are affecting the manufacturing sector. 

American Clean Power Association’s 2024 Clean Energy Investing in America report 

Report excerpt:

“Manufacturing was once the backbone of the American economy. In rural areas, manufacturing provided more jobs and higher earnings than other sectors. But U.S. manufacturing is not the driver of local economies it once was. Between 2001 and 2015—a period that included two recessions—manufacturing employment fell nearly 30 percent. In addition, 71 percent of U.S. counties experienced a decline in manufacturing employment. Today, we are experiencing a U.S. manufacturing renaissance, driven by a new wave of scalable, clean energy technologies, federal tax credits, and innovative U.S. companies.” 

Key takeaways: 

  • The U.S. clean energy industry has invested $500 billion into the sector over the past two years, with over $60 billion being invested into the manufacturing industry. 
  • Investment in clean energy has led to the announcement of 161 new manufacturing facilities, with 42 of those plants already online and operational.
  • The clean energy manufacturing renaissance has also led to the announcement of over 100,000 new manufacturing jobs, with 20,000 jobs already being generated. 

Quote:

“These historic investments are providing a powerful engine for job creation across the nation. As demand for electricity continues to rise, clean power is answering the call and propelling a new era for American manufacturing. While recent progress is nothing short of remarkable, our ability to deploy new capacity with adequate speed and scale requires dramatic efficiency improvements in federal, state, and local decision making. ACP is encouraged by recent bipartisan progress to confront barriers to modernizing America’s energy economy. If we combine innovations in technology and governing, it is possible to achieve an energy system that is reliable, affordable, secure, and clean.” - ACP Chief Executive Officer Jason Grumet 

Read the report 


 

Augury’s 2024 Machine Health Is Business Health report 

Methodology:

Augury partnered with Plant Services to collect the data used in this report. More than 220 industry professionals were surveyed in February 2024. These professionals came from a wide range of industries, including energy, utilities, process manufacturing, and discrete manufacturing, with 65% of the surveyed companies having 1-5 facilities, and 18% having more than 20 facilities.  

Key takeaways: 

  • 29% of respondents say new tech adoption is a top challenge, up from 11% in 2023 
  • Only 14% of manufacturers use prescriptive asset maintenance solutions 
  • 59% of those surveyed have sufficient insight into the cost of downtime on their business 

Quote:

“The manufacturing industry is a bedrock of our global economy, and an unplanned downtime event can have significant consequences for businesses, people, and society. Amid the rapid rate of change and ongoing macroeconomic obstacles, industrial leaders are optimizing machine health with AI-driven technology to increase resiliency and take proactive - not just predictive - measures to eliminate unplanned downtime.” - Saar Yoskovtiz, CEO and co-founder of Augury

Read the report 

Watch industry professionals interpret the data in a free on-demand webinar 


 

Innova Solutions’ AI Powered Manufacturing Revolution: A Look Ahead with North American Industry Leaders

Methodology:

Innova Solutions partnered with Coleman Parkes to survey 125 business leaders from large companies with an annual turnover exceeding $250 million. The executives, who were selected from the automotive, industrial, defense and aerospace, and process and chemical industries, were influential in shaping and implementing AI transformation strategies. 

Key takeaways:  

  • AI adoption is a priority for 86% of survey respondents, up from 59% two years ago
  • AI adoption is expected to reach 93% in the next 18-24 months
  • 34% of manufacturers have achieved full-scale deployment of AI into their business
  • 36% of manufacturers are already reaping the benefits of large-scale AI adoption 

Quote:

“Gen AI is transforming support operations by automating complex tasks and offering 24x7 assistance at scale. It streamlines resource utilization & provides real-time access to training, documentation and troubleshooting information, empowering teams to be more productive while allowing skilled engineers to focus on solving critical problems.” - Praveen Sam, Director - Strategy & Commercialization, Honeywell Industries

Read the report  

About the Author

Alexis Gajewski

Alexis Gajewski

Senior Content Strategist

Alexis Gajewski is a manufacturing writer and editor with nearly 20 years of experience covering the people, practices, and technologies that keep industrial facilities running. For more than a decade, she served as Senior Content Strategist for Plant Services, creating content for plant managers, engineers, and maintenance professionals on a variety of industrial topics.

During her tenure, Alexis worked to develop the brand’s digital strategy and helped launch and produce Great Question: A Manufacturing Podcast. She also created The Lighter Side of Manufacturing, a weekly blog that explored the inventive and sometimes humorous side of the industry. 

Alexis co-founded Influential Women in Manufacturing, a recognition program that honored 49 women in its first two years, earned an industry award for Best Product Launch, and received a proclamation from Illinois Governor JB Pritzker and a commendation from U.S. Senator Tammy Duckworth.

She also led newsroom operations and development at a large media company where she set editorial standards, developed training curriculum, and helped support AI adoption for more than 150 editors across 80+ brands spanning manufacturing, industrial processing, automation, and more.

Additionally, Alexis works as a freelance writer and editor, and her areas of interest include continuous improvement, the skilled workforce, and the role of emerging technology on the plant floor.

Connect with Alexis on LinkedIn

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