Hydro invests $85 million to add new casting line to Kentucky facility 

The new line will be used to supply American automakers with high-quality components.

Hydro has announced plans to add a new casting line to its aluminum recycling plant in Henderson, Kentucky. The company, which specializes in aluminum and renewable energy, will invest $85 million into the project. According to the company, the new line will be used to supply American automakers with high-quality components. The project is expected to be completed in 2026 and will generate 31 new jobs for the surrounding area. The company claims that the new line will increase capacity by 28 000 tonnes (62 million pounds) of aluminum. To help aid the project, Hydro will receive tax incentives from the Kentucky Economic Development Finance Authority (KEDFA). 

What people are saying

In a recent quote, Hydro’s President and CEO, Eivind Kallevik, said, “This investment is another step along Hydro’s journey to change the game in aluminum production. Recycling more end-of-life scrap reduces emissions, strengthens security of supply and enables us to deliver new, cutting-edge products to our U.S. customers.” 

Manufacturers investing in Kentucky

Mitsubishi Electric invests $143.5 million on heat pump compressor manufacturing plant in Kentucky 
This will be the first U.S. factory to produce advanced twin-rotary variable capacity compressors.

Toyota increases investment in Kentucky facility to $1.3 billion to produce battery electric vehicles
Last year, the company shared that it would invest $591 million into the Toyota Motor Manufacturing, Kentucky facility to establish the company’s first U.S.-assembled battery electric vehicle.

Flexible packaging company invests $99 million into new Kentucky plant
Construction on the 156,000-square-foot flexible packaging plant is expected to begin in 2025 with production beginning in 2026.

Learn more about industrial recycling

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The shift from abundant, cheap energy sources with minimal waste reduction to stringent global regulations focused on minimizing pollution and resource consumption presents challenges and opportunities for the foundry industry.

Meet HydroPRS: The Game Changing Plastic Recycling Process Furthering Plastics Sustainability
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Managing Supply Chain Risks in Metalcasting
The industry is vulnerable to a variety of supply chain risks. Knowing how to manage them will help your foundry to thrive.

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About the Author

Alexis Gajewski

Alexis Gajewski

Senior Content Strategist

Alexis Gajewski is a manufacturing writer and editor with nearly 20 years of experience covering the people, practices, and technologies that keep industrial facilities running. For more than a decade, she served as Senior Content Strategist for Plant Services, creating content for plant managers, engineers, and maintenance professionals on a variety of industrial topics.

During her tenure, Alexis worked to develop the brand’s digital strategy and helped launch and produce Great Question: A Manufacturing Podcast. She also created The Lighter Side of Manufacturing, a weekly blog that explored the inventive and sometimes humorous side of the industry. 

Alexis co-founded Influential Women in Manufacturing, a recognition program that honored 49 women in its first two years, earned an industry award for Best Product Launch, and received a proclamation from Illinois Governor JB Pritzker and a commendation from U.S. Senator Tammy Duckworth.

She also led newsroom operations and development at a large media company where she set editorial standards, developed training curriculum, and helped support AI adoption for more than 150 editors across 80+ brands spanning manufacturing, industrial processing, automation, and more.

Additionally, Alexis works as a freelance writer and editor, and her areas of interest include continuous improvement, the skilled workforce, and the role of emerging technology on the plant floor.

Connect with Alexis on LinkedIn

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