Podcast: AI-assisted, cloud-connected radios are reducing language barriers on the factory floor
Key Highlights
- AI voice tools help connect deskless workers and close long-standing productivity gaps on factory floors.
- Capturing spoken frontline work creates valuable data that manufacturers have historically missed.
- AI can enhance safety by monitoring location, lone workers, and urgent communications in real time.
- Voice-driven AI augments frontline decision-making without replacing human workers.
In this episode of Great Question: A Manufacturing Podcast, Relay co-founder and CEO Chris Chuang joins the podcast with Scott Achelpohl of Smart Industry to delve into another corner of artificial intelligence in manufacturing: How voice is being turned into data, ending the disconnect among workers who don’t sit at desks or dwell near workstations.
Below is an excerpt from the podcast:
Scott Achelpohl: Hello, everyone, and welcome to another episode of Great Question, a Manufacturing Podcast. This one by Smart Industry. I'm Scott Achelpohl, SI's head of content, and I'm joined for this episode by an esteemed guest, Chris Chuang, co-founder and CEO of Relay, which is a vendor of software of a software product that empowers deskless teams on factory floors, in warehouses, and at industrial sites to communicate, collaborate and stay safe using AI enhanced voice and connected workflow tools.
The excitement about the AI and in the last two years, the real adoption of AI and AI enhanced software has presented an interesting quandary for manufacturers how to keep human workers connected, especially those who don't occupy desks on assembly lines, in warehouses and at industrial sites and don't see a lot of screen time where AI could lend a hand. Are there technological solutions to keep the most disconnected and autonomous workers on your plant floor actually very well connected? The answer is yes, there are, and Chris is going to help us highlight here on the podcast to tell us about them. Chris will tell us how manufacturing is at the critical intersection of AI and frontline work.
Chris Chuang: Yeah, thanks a lot. Really grateful to be here today and I'm excited to talk about this important topic, just to provide a little bit more overview of Relay and our view of this market need. If you zoom out, most enterprise software and innovation, and now AI following in a similar pattern, has really been built for people who work in front of screens, in front of laptops and computers, and/or are on smartphones, and those type of, I'd call them desk-bound or information workers. have seen tremendous gains in their individual human productivity. The Department of Labor actually studies this, and over the last 15 years, there's like a 90% gap between the productivity of information workers versus frontline workers in the industries that we're talking about here.
We're on a mission to help close that gap and help these frontline workers who aren't in front of a laptop or even a smartphone, because their hands are busy, their eyes are up. We want to help them soar and close that productivity gap. The key, I think, aspect of AI that enables that is that it's a natural language interface. You just write prompts and prose and it understands you. But I said write because that's how most people interface with a ChatGPT or Gemini or pick your learning model. And so, what we're doing is bringing that through a voice interface to the frontline worker, because that's the interface that they need, right, while their hands are in gloves, and they have to be aware of the physical realities of their workflows.
To sum that all up, the way we're doing that is by replacing traditional walkie-talkie radios, which are inherently disconnected from the Cloud. There literally is no way for AI to reach them through the old-school radios, the bricks on a belt, as we call them, with our modern Cloud-connected radio. That is AI built into it from day one and now can provide them a voice-based interface to access really not just AI, but any software and information from the cloud. I'll pause there and turn it back over, but that's just a little overview of how we're trying to tackle this important problem for the market.
SA: Chris, that's interesting. Smart Industry has been all over the place the last six months. We've heard a lot of talk about what AI is going to do for the work. Some fear it's going to be a job killer. In some sectors, maybe, but the consensus seems to be that work will most definitely change, but AI will be an assistant, not an adversary, at least for those willing to adapt. The question is, how will work change? That's still very much to be determined. And a lot of obstacles remain for manufacturing that we detail almost every day at Smart Industry. Some companies, like our friends at IFS, have come forward in the past few months with products such as agentic AI digital workers that occupy some of the highly repetitive and high-volume operational tasks, enabling humans in manufacturing to concentrate their skills and knowledge on more worthy tasks. The other tax seems to be for AI to augment what factory workers do. I guess our fundamental question for Chris today will be, how can AI augment what factory workers do and with what tools? So with that, we've got some questions for him, and I'm guessing by his intro, he's going talk a lot about how AI is providing a connection with workers. So are you up for it, Chris? Ready for some questions?
CC: Yeah, let's dive in.
SA: Okay, a truth about AI in manufacturing and lots of other sectors like transportation, energy, and utilities, you pretty much name it, is that the technology depends on a company to clean up its data considerably, actually, or the tech becomes, you know, minimally or less useful. My question for Chris is, is clean data key to delivering the contextual insights and targeted guidance for frontline workers that you wrote about for us? It seems we always come back to problematic data when we talk about AI. A little context for our audience, we featured a video with the CEO of Dispatch Science this week that asked the same question about data, and we've asked this in numerous other forums as well. So, Chris, we're interested to hear what you had to say.
CC: Thank you. Yeah, that's a great question and a really important one, I think, on this topic. Our really view of this is, I think, a little different than most would offer in that the data that we're most focused on capturing and ultimately cleaning as well is data that we would argue has really never been captured. It's an untapped data source, so it's a little bit less about cleaning the data and really capturing data that's never been captured before.
The data I'm referring to is what we affectionately call the human signal, and that is essentially the data that comes through spoken word, on a frontline operation, right? Frontline workers are not typically on Slack or Teams or the kind of interfaces that information workers are on. And so... there's not even data to clean. The workflow is happening over spoken words on a line, and historically, those words would be spoken through a traditional radio, and radios are essentially ephemeral. Once it's spoken, it's gone, so there is no data to capture what's happening. And that tribal knowledge throughout generations of workers, or even just across a shift in a given day, is sort of lost.
For us, step one is capture this dataset that is untapped, essentially, and the way that it works is when you replace a traditional radio with our cloud-connected radios, every spoken word is data, right? It runs through our cloud, it gets transcribed, it can be... translated, which is one benefit to the workers, is now language barriers don't have to be a barrier anymore. With our solution, for example, if we had five different workers speaking five different languages, they could all be speaking in their native, natural, most comfortable tongue, and our radios will, through the Cloud, leveraging AI models. instantly translate those in real time and play them out in the right language on the other side, right? So that's an immediate benefit that turning voice into data can provide. when married with AI.
But then, if you think about, again, the work happens verbally throughout a day, well, at the end of a lot of frontline jobs, you have to write something like a shift report, right? Kind of like, what happened on my shift? Did this machine have a maintenance issue? Do we need more supply of X, Y, or Z? That is a manual and frankly, painful task at the end of a long shift when people are tired. They'll either not do it at all because they're tired or they'll do it overly quickly just to get it done. That data is unclean to your question. But what we do is we capture the data passively. It's just happening throughout your shift as you're talking. We leverage AI to then synthesize, essentially write a shift report for you. and then you can audit it to make sure that our capturing is clean in that sense, and then it gets uploaded to whatever system of record, ERP system that the plant may use. Those are some examples of how we're capturing data that's never been captured, and then cleaning it in a way that I think ultimately saves the human time. and hopefully saving them a lot of pain in that example as well. So those are just a couple of examples of how we're approaching this problem.
SA: Very descriptive. Thank you. And looking at my second question here, it might be a little repetitive with what you just went over, but I wanted to point out that in your piece for us, you were pretty descriptive, but loosely descriptive of the types of AI-assisted technologies you were talking about that could help frontline deskless workers. Can it be a more specific in description with us here, whether you're talking about relays, products or offerings or others? What are the current generation of AI enabled communication tools, Chris?
CC: Yeah, I think we're like pretty early on the evolution of AI enabled communication tools, so this is pretty, you know, white space, if you will, that we're starting to fill out. But, you know, and it really is not the only such solution. But, you know, just to briefly recap, you know, of course, I mentioned language translation is one benefit. And I think even as consumers, we're starting to see more and more announcements. Apple just announced some stuff with their earbuds and T-Mobile as well. So I think, you know, the problem of language barriers in various contexts, consumer and frontline is being attacked through leveraging AI models. We're at maybe the forefront of that for front-line workers. That's one example. I mentioned, again, as voice becomes data, you can start to capture what's happening in a shift or in a workflow and do things like automate shift reports.
But another example that we haven't touched on yet is If you've ever used radios and particularly as a manager, there's this notion of channel scanning, which means historically that you are flipping the channels manually of a radio, listening for something important, essentially doing a human manual keyword spot across all these different channels. obviously, you can probably envision, if you've never tried that before, that it's fraught with a lot of randomness, right? Am I on the right channel? And therefore, you might miss the key signal that you're looking for. Something urgent is happening, something needs a repair, someone's in distress.
And so we think that's a perfectly ripe use case for AI to help, because why rely on a human manually scanning channels? By the way, this is a common use case for security teams if they have a security center, right, where they're monitoring all the radio channels for security issues. But any number of situations where channel scanning is applied, we think a better solution, be it from relay or otherwise, is for AI to scan all the channels and listen to every word, and so you never have to miss that important message that you otherwise might have in the old way. Then be notified through the AI of that important thing that you're looking for. We think that's a really powerful innovation that AI can bring to a number of different kind of jobs and use cases. Ultimately, that not only will help productivity, but safety. Again, if someone's in distress, never miss that distress call, if you will, because you have AI watching over and scanning all those different channels for you.
SA: That's really interesting, Chris. One other point I wanted to ask about is, I wanted you to elaborate on this statement from your February 9th column. The conversation must move beyond automation alone and start focusing on how AI can augment the way frontline workers communicate and make decisions. I think you're talking about exactly that in your prior answers to the questions, but can you elaborate a little bit more?
CC: Yeah, so AI can really, I think, augment, you know, again, we've talked a lot about the communications, but also decision-making in that the human signal that we've been referring to on the frontlines is not only voice as we're referring to, but movement. That's the other ground truth data that we like to refer to. What's happening in a frontline environment is what people are saying, but also what they're doing and where they're going. Solutions like Relay also track location on not just a GPS, but an indoor basis, and so we can know what part of the factory you're in, have you been in an environment too long? How can that be useful? Safety, for example. In a lot of manufacturing environments, there's lone worker situations where there is a danger in a particular place, When we know through location that you are in this dangerous place, and we also know through other means that you're alone because there's no other relay device near you, well, now AI can help monitor that lone worker, call it automated check-ins where we can essentially, like a manager would, make sure that that person is safe and secure. And then if that person doesn't respond, then basically the AI can then notify the actual human in the loop and help marshal a response to that situation. So that is a safety decision that I'm painting here, but you can imagine many other similar use cases that can be solved if you have the data from both voice and location.
About the Podcast
Great Question: A Manufacturing Podcast offers news and information for the people who make, store and move things and those who manage and maintain the facilities where that work gets done. Manufacturers from chemical producers to automakers to machine shops can listen for critical insights into the technologies, economic conditions and best practices that can influence how to best run facilities to reach operational excellence.
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About the Author
Scott Achelpohl
Scott Achelpohl is the managing editor of Smart Industry. He has spent stints in business-to-business journalism covering U.S. trucking and transportation for FleetOwner, a sister website and magazine of SI’s at Endeavor Business Media, and branches of the U.S. military for Navy League of the United States. He's a graduate of the University of Kansas and the William Allen White School of Journalism with many years of media experience inside and outside B2B journalism.
