Chemical makers embrace virtualization

Dec. 27, 2015
The approach can provide significant advantages for automation projects.

[javascriptSnippet]

Chemical makers are realizing real benefits from virtualization, an approach to automation that separates the physical and functional aspects of a control project into independent hardware and software activities. Implementation of automation projects can go more quickly, safely and efficiently, report BASF and vendors such as Siemens, Honeywell Process Solutions and Emerson Process Management.

However, using virtualization technologies can pose a number of challenges, cautions Michael Krauss, senior automation manager at BASF, Ludwigshafen, Germany.

“Cost is certainly one, along with time and efficiency, because it can be quite a lengthy process with today’s simulation products,” he says.

Engineering efforts are high at the beginning of a project and also during its lifecycle, he explains. For example, keeping the simulation of a plant up-to-date is a big challenge — doing that might require up to one full person per plant.

In addition, setting up a project simulation requires significant preparation time. Often the model might not be fully ready at the time of plant startup, especially if project details change — as often happens — along the way. “So you do need to set an earlier project freezing date for the simulation,” he adds.

Read the full story at chemicalprocessing.com.

Sponsored Recommendations

April 14, 2025
This paper addresses where leaks commonly occur, leak detection methods, and practical advice for an audit and repair plan. You'll learn why an ongoing leak detection and repair...
April 14, 2025
Here are some things you can do in between formal preventive maintenance visits on your electric screw compressor to extend compressor life and prevent downtime.
April 14, 2025
They cost more than refrigerated dryers. They need more parts and service than refrigerated dryers. They increase demand for compressed air. So when should you use a desiccant...
April 14, 2025
Follow these ten steps for energy savings in your compressed air system.