Genera invests $340M to expand sustainable packaging manufacturing facility in Tennessee

Genera invests $340M to expand sustainable packaging manufacturing facility in Tennessee

Aug. 22, 2025
The facility uses regenerative grasses grown on local farmland to produce more than 2 billion molded fiber packaging pieces annually.

Genera has expanded its sustainable packaging manufacturing facility in Vonore, Tennessee. The company, which produces molded fiber packaging from renewable grasses, invested more than $340 million in the expansion and created over 200 new jobs in Monroe County.

The facility now has the capacity to produce more than 30,000 tons of molded fiber packaging annually—equivalent to over 2 billion units—serving the needs of food manufacturing, food service, retail, and consumer packaged goods companies. With fully integrated and automated U.S. operations, the plant allows brand owners to move away from single-use plastics while securing supply from a domestic, transparent source. Genera’s packaging is made from locally grown regenerative grasses and is certified compostable and recyclable. The expanded operation also supports the production of additional bioproducts, such as wet lap market pulp and a new industrial material designed to replace or enhance conventional products and chemicals.

What people are saying 

In a recent quote, Ben Mascarello, CEO, Genera, said,

“Completing this expansion is a pivotal step in Genera’s journey tobecoming the world’s leading manufacturer of quality, sustainable packaging. It enables us to meet growing customer demand for domestically manufactured molded fiber solutions as the shift away from single-use plastics continues. We are also proud to bring over 200 new jobs to Vonore and Monroe County.”

Kelly Tiller, PhD, Founder and Chief Strategy Officer, Genera, added, “This isn’t just an investment in equipment—it’s an investment in the future of sustainable manufacturing. We’re transforming underutilized farmland and regenerative grasses into next-generation packaging and bioproducts, proving that circular solutions can be both scalable and rooted in local communities.”

Manufacturers investing in Tennessee

Ultium Cells invests $2.3B to upgrade battery manufacturing facility in Tennessee
The upgraded facility will produce low-cost lithium iron phosphate battery cells by late 2027.

General Motors invests $4B to expand gas and electric vehicle manufacturing facilities in Michigan, Kansas, and Tennessee
The new investment gives GM the ability to assemble more than two million vehicles per year in the U.S.

Hyosung HICO invests $51M to expand transformer manufacturing facility in Tennessee
The expansion will deepen Hyosung HICO’s footprint in Memphis and further strengthen its role in the U.S. energy infrastructure sector.

Investing in American manufacturing in 2025 

This map shows where manufacturers are choosing to invest their resources, whether they are building new production facilities or expanding existing plants. 

About the Author

Maya Schwartz

Maya is a rising junior at Northwestern University, where she studies journalism and environmental engineering, along with a minor in business. She brings experience in technical writing, environmental consulting, and research-driven publishing, with a passion for bridging the gap between technical innovation and accessible communication.

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