Alstom opens $75M railcar manufacturing facility in New York
Alstom has opened its Plant 4 manufacturing facility in Hornell, New York. The company, which produces smart and sustainable mobility solutions, invested $75 million into the project and created 258 new jobs. The 135,000-square-foot facility expands Alstom’s capabilities to manufacture stainless steel car body shells domestically, helping to reshore production from its previous site in Brazil. Plant 4 sits on land in Hornell and strengthens Alstom’s position as the largest passenger train manufacturing site in the United States.
Production at the facility will include 200 multilevel commuter rail cars for Chicago’s Metra system. The manufacturing process uses automated welding robots to perform tens of thousands of precise welds within 1 millimeter, supported by advanced AI that enables efficient, safe, and accurate collaboration between machines. The project received support through grants, job credits, and tax credits from several agencies, including the New York Empire State Development, the U.S. Economic Development Administration, and local and federal partners.
What people are saying
In a recent quote, Michael Keroullé, President of Alstom Americas, said, “When we invest in American manufacturing, we create good jobs that have a ripple effect across the entire region. We’re not just building trains — we are creating opportunities in Hornell and across the country. Plant 4 upholds our long-standing commitment to making trains in America, and it expands our ability to deliver cutting-edge rail solutions for our customers. We thank Governor Hochul and all our state, local and federal partners for their support.”
Governor Kathy Hochul, added, “Alstom’s $75 million expansion is proof that manufacturing is back in the Southern Tier. We are reshoring good, union jobs and rebuilding Upstate, making New York the place where things get made and made well. I am committed to rebuilding New York’s manufacturing base, creating opportunity in every part of the state and ensuring the future is made right here at home.”
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About the Author
Alexis GajewskiAlexis Gajewski
Senior Content Strategist
Alexis Gajewski is a manufacturing writer and editor with nearly 20 years of experience covering the people, practices, and technologies that keep industrial facilities running. For more than a decade, she served as Senior Content Strategist for Plant Services, creating content for plant managers, engineers, and maintenance professionals on a variety of industrial topics.
During her tenure, Alexis worked to develop the brand’s digital strategy and helped launch and produce Great Question: A Manufacturing Podcast. She also created The Lighter Side of Manufacturing, a weekly blog that explored the inventive and sometimes humorous side of the industry.
Alexis co-founded Influential Women in Manufacturing, a recognition program that honored 49 women in its first two years, earned an industry award for Best Product Launch, and received a proclamation from Illinois Governor JB Pritzker and a commendation from U.S. Senator Tammy Duckworth.
She also led newsroom operations and development at a large media company where she set editorial standards, developed training curriculum, and helped support AI adoption for more than 150 editors across 80+ brands spanning manufacturing, industrial processing, automation, and more.
Additionally, Alexis works as a freelance writer and editor, and her areas of interest include continuous improvement, the skilled workforce, and the role of emerging technology on the plant floor.
Connect with Alexis on LinkedIn
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