Worker suffers facial burns from molten plastic, Petmate fined $279K 

The company, which manufactures pet products, was cited for one willful violation and eight serious violations.

An OSHA investigation has determined that Doskocil Manufacturing Inc., which operates as Petmate, failed to follow safety regulations, which led to an employee being severely burned. When the incident occurred, three workers at the company’s Arlington, Texas plant were using a pry bar to break off excess plastic as they cleaned a structural foam machine. Unfortunately, an injection nozzle dislodged, spraying one of the workers in the face with molten plastic, causing second-and third-degree burns.  

Over the course of the investigation, the company, which manufactures pet products, was cited for one willful violation and eight serious violations. These violations include failing to provide proper eye protection for employees, not isolating energy sources, and failing to implement safety procedures related to the maintenance and cleaning of various machines. Because of these violations, the company faces $278,851 in proposed penalties. 

What people are saying

In a recent quote, OSHA Area Director Timothy Minor said, “When proper safety processes and procedures are ignored, industrial workplaces can be dangerous and unforgiving for employees. Petmate’s failures to comply with federal safety regulations exposed its employees to serious dangers, resulting in one worker suffering severe injuries.”

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About the Author

Alexis Gajewski

Alexis Gajewski

Senior Content Strategist

Alexis Gajewski is a manufacturing writer and editor with nearly 20 years of experience covering the people, practices, and technologies that keep industrial facilities running. For more than a decade, she served as Senior Content Strategist for Plant Services, creating content for plant managers, engineers, and maintenance professionals on a variety of industrial topics.

During her tenure, Alexis worked to develop the brand’s digital strategy and helped launch and produce Great Question: A Manufacturing Podcast. She also created The Lighter Side of Manufacturing, a weekly blog that explored the inventive and sometimes humorous side of the industry. 

Alexis co-founded Influential Women in Manufacturing, a recognition program that honored 49 women in its first two years, earned an industry award for Best Product Launch, and received a proclamation from Illinois Governor JB Pritzker and a commendation from U.S. Senator Tammy Duckworth.

She also led newsroom operations and development at a large media company where she set editorial standards, developed training curriculum, and helped support AI adoption for more than 150 editors across 80+ brands spanning manufacturing, industrial processing, automation, and more.

Additionally, Alexis works as a freelance writer and editor, and her areas of interest include continuous improvement, the skilled workforce, and the role of emerging technology on the plant floor.

Connect with Alexis on LinkedIn

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