The next step in connected devices: 3D-printed objects that can connect to WiFi without electronics

What if these devices could be 3D printed and function without the use of electronics or batteries?

A future of interconnected devices both in your home and in the plant seems inevitable. But what if these devices could be 3D-printed and function without the use of electronics or batteries? The University of Wisconsin is working to make this a reality. In a recent paper, a U of W team explains how it 3D-printed wireless sensors, including a weight scale, a flow sensor, and an anemometer, that can transmit sensor data. The electrical components have been replaced with mechanical parts such as springs, gears, and switches that are motion-activated and entirely 3D-printed.

According to Jennifer Langston for the University of Wisconsin News: "University of Washington researchers are the first to make this a reality by 3-D printing plastic objects and sensors that can collect useful data and communicate with other WiFi-connected devices entirely on their own.

With CAD models that the team is making available to the public, 3-D printing enthusiasts will be able to create objects out of commercially available plastics that can wirelessly communicate with other smart devices. That could include a battery-free slider that controls music volume, a button that automatically orders more cornflakes from Amazon or a water sensor that sends an alarm to your phone when it detects a leak.

'Our goal was to create something that just comes out of your 3-D printer at home and can send useful information to other devices,' said co-lead author and UW electrical engineering doctoral student Vikram Iyer. 'But the big challenge is how do you communicate wirelessly with WiFi using only plastic? That’s something that no one has been able to do before.'"

About the Author

Alexis Gajewski

Alexis Gajewski

Senior Content Strategist

Alexis Gajewski is a manufacturing writer and editor with nearly 20 years of experience covering the people, practices, and technologies that keep industrial facilities running. For more than a decade, she served as Senior Content Strategist for Plant Services, creating content for plant managers, engineers, and maintenance professionals on a variety of industrial topics.

During her tenure, Alexis worked to develop the brand’s digital strategy and helped launch and produce Great Question: A Manufacturing Podcast. She also created The Lighter Side of Manufacturing, a weekly blog that explored the inventive and sometimes humorous side of the industry. 

Alexis co-founded Influential Women in Manufacturing, a recognition program that honored 49 women in its first two years, earned an industry award for Best Product Launch, and received a proclamation from Illinois Governor JB Pritzker and a commendation from U.S. Senator Tammy Duckworth.

She also led newsroom operations and development at a large media company where she set editorial standards, developed training curriculum, and helped support AI adoption for more than 150 editors across 80+ brands spanning manufacturing, industrial processing, automation, and more.

Additionally, Alexis works as a freelance writer and editor, and her areas of interest include continuous improvement, the skilled workforce, and the role of emerging technology on the plant floor.

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