1660318841091 Howwouldyoudescribeyourbusiness

Heavy-asset industries are ripe for renewal

July 10, 2018
Find direction in servitization.

When it comes to sustaining profitability, “better, faster, cheaper” is no longer sufficient in heavy-asset industries. Simply making and delivering large and heavy products, equipment, or facilities is not enough for the manufacturers to survive and thrive in an unpredictable economy. Even consumers of the assets are open to new ways of doing business.

It is time to step outside of long-held comfort zones and find new ways to drive revenue while optimizing reliability. This is essential to countering the high capital intensity, stiff competition, and cyclical sales, investments, and employment of the sector.

Companies with creative and visionary leadership have begun embracing the concept of servitization. They are incorporating new value-added, after-market services in their portfolios, with the best-in-class adopting pure outcome-based business models where they maintain ownership of the assets and instead make them available as a service.

Opportunity for experimentation

Servitization is represented by strategic services that complement, or replace, product sales. Not only do customers require product and parts replacements, but there is growing interest in field service for break/fix repairs, aftermarket maintenance contracts, guaranteed service level agreements (SLAs), and consultancy based on aggregated global data and experience.

The highest level of servitization has the customer subscribing to a critical machine with an outcome-based SLA – charging for usage, productivity, or risk sharing or revenue sharing with the customer – rather than charging for the product or equipment.

It is what Rolls-Royce’s TotalCare option provides to aircraft engine customers. Rolls-Royce retains the risk of ownership and responsibility for maintenance while charging its customers a fixed rate per flying hour. It is a win for both parties who are equally focused on minimizing operational disruptions.

The industrial internet of things (IIoT) is what turned the buzzword into an achievable goal. Early adopters of connected technologies are today’s digital transformation trailblazers. They are conceiving and developing unconventional and impressive service offerings using the latest IIoT-based enablers, such as:

  • Sensors that continually monitor machine conditions, allowing for more precise and timely predictive maintenance
  • Mobile solutions that enable on-the-spot data capture and access and support the latest GPS, AR/VR, and advanced video/imaging capabilities
  • Centralized and cloud-based Big Data, allowing for advanced analytics, machine learning, pattern recognition, and AI for improved decision making from any location
  • Comprehensive enterprise software that facilitates and tracks every interaction with a product before and after the sale

Undeniable advantages

Industry researchers have followed the evolution to more service-oriented business models and expect the trend to continue.

  • McKinsey published research in July 2017 that found the average margin for aftermarket services was 25 percent—substantially more than the 10 percent realized on new equipment sales. 
  • Frost & Sullivan found in April 2018 that in North America and Europe, revenues for the calibration and repair services market alone are expected to reach $3.98 billion by 2022.
  • IDC predicted in November 2017 that, by 2019, all digitally transformed organizations will generate at least 45% of their revenue from “Future of Commerce” business models (applying “3rd Platform” technologies and innovation accelerators such as Big Data, IoT, and AR/VR to fundamentally change how commerce is done and deliver outcome-based products and/or services).

Likewise, there is growing awareness among heavy-asset manufacturers and their customers of the sweeping advantages of servitization via digital transformation.

  • Manufacturers benefit from:
    • More predictable income streams from service contracts as a means to offset product demand variability
    • Faster revenue growth and more sustainable business growth due to new service-focused income streams
    • Improved profit margins from decreasing reliance on capital-intensive production
    • Potential for greater market share by providing more desirable solutions and outcomes
    • Ability to move costs from CAPEX to OPEX
  • Manufacturer/customer relationships benefit from:
    • More customer satisfaction, repeat sales, and upsales due to greater responsiveness to customer needs
    • Rapid response times, higher first-time fix (FTF) rates, and longer mean time between failures (MTBF) from better and more timely data capture and analysis
    • Avoiding asset failures and unplanned downtime through condition-based predictive and prescriptive maintenance, while lengthening the asset’s life
    • Improved knowledge sharing among field service technicians, remote experts, planners and schedulers, operators, managers, and the customer
    • Ability to move the customers’ costs from CAPEX to OPEX
  • Ongoing ROI is derived from:
    • Continuous product improvements from live remote monitoring of equipment in action and applying the lessons learned in R&D and engineering
    • Continuing service improvements due to constantly tracking technicians, supplies, vehicles, and spare parts inventory
    • Continuous sales improvements from developing deeper insights into how customers actually use the equipment and anticipating their needs

Break through the barriers

There are a myriad of reasons why companies stagnate while the world around them changes. Fear of the unknown, complacency, resistance to change, and a lack of imagination are common inhibitors.

Servitization is further complicated by requiring a completely different mindset. It disrupts and upends long-held business strategies and practices, and supplements or replaces them with brand new, customer-centric, service-oriented business philosophies and associated toolsets. Furthermore, each prospective service offering must be properly packaged, priced, and thoroughly vetted for legal, regulatory, and compliance considerations. It’s no wonder adoption has been slow.

A May 2018 study by IFS assessed the state of industrial servitization and field service technology and discovered significant untapped opportunity:

Just 4% reported having a fully servitized, outcomes-based model. At the other end of the spectrum, about 38% reported selling only products and no services, making them most vulnerable to the risks of commoditization and head-to-head competition. In between are companies with some services component.

In terms of technologies applied, leaders are already leveraging analytics and mobile apps and are turning to cutting-edge opportunities such as chatbots, AI, and AR. IFS found that the balance of the respondents still have a long way to go:

Daryl Plummer, a managing vice president at Gartner, believes that companies need to achieve business scale through disruption, but he is concerned that organizations have too few large digital investments. At IFS World Conference 2018, he explained: “Right now we have lots of disconnected dabbling – random acts of digital. We need to unify that. We need to have the digital conversation.”

Proper platform connects the dots

A comprehensive, integrated, enterprise software solution can facilitate the transition to a service-centric model. Look for the following when choosing a servitization platform:

  • Asset and fleet management
  • Mobile field service management
  • Condition monitoring sensor integration and alerts
  • Predictive and prescriptive analytics and maintenance
  • Cloud-based discovery, analytics, and diagnostics
  • Connectivity with edge devices and mesh networks
  • Scheduling optimization engine
  • Service contract pricing and management
  • Warranty management
  • Returns, reverse logistics, and depot repairs
  • Service parts management
  • Contact center agent software
  • AI-powered voice customer service
  • Chatbot digital customer service
  • Configuration instead of customization

Make it happen

For heavy-asset industries, servitization will inevitably become more essential and commonplace, and customers will come to expect it. Don’t be left out. There is no better time to disrupt your business and empower your management, sales, services, and IT teams to collaborate on the new business model.

“You have to act now,” implores Gartner’s Plummer. “The urgency of digital is increasing, not decreasing. Be bold. Change your culture. Incentivize people to do the innovative.”

About the Author

Sheila Kennedy | CMRP

Sheila Kennedy, CMRP, is a professional freelance writer specializing in industrial and technical topics. She established Additive Communications in 2003 to serve software, technology, and service providers in industries such as manufacturing and utilities, and became a contributing editor and Technology Toolbox columnist for Plant Services in 2004. Prior to Additive Communications, she had 11 years of experience implementing industrial information systems. Kennedy earned her B.S. at Purdue University and her MBA at the University of Phoenix. She can be reached at [email protected] or www.linkedin.com/in/kennedysheila.

Sponsored Recommendations

Arc Flash Prevention: What You Need to Know

March 28, 2024
Download to learn: how an arc flash forms and common causes, safety recommendations to help prevent arc flash exposure (including the use of lockout tagout and energy isolating...

Reduce engineering time by 50%

March 28, 2024
Learn how smart value chain applications are made possible by moving from manually-intensive CAD-based drafting packages to modern CAE software.

Filter Monitoring with Rittal's Blue e Air Conditioner

March 28, 2024
Steve Sullivan, Training Supervisor for Rittal North America, provides an overview of the filter monitoring capabilities of the Blue e line of industrial air conditioners.

Limitations of MERV Ratings for Dust Collector Filters

Feb. 23, 2024
It can be complicated and confusing to select the safest and most efficient dust collector filters for your facility. For the HVAC industry, MERV ratings are king. But MERV ratings...