Reduce maintenance costs and raise productivity by improving procedures


Alcoa’s Warrick Primary Metals reduces maintenance costs by 25% through its reliability excellence process.

A primary metals plant with some of the highest maintenance costs in its global market performed a comprehensive examination and overhaul of its internal processes, procedures and asset ownership/accountability.

As a result of the effort, the plant reduced maintenance costs per unit production by 25% and is now one of the most efficient plants in its group.

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