Big Data Analytics / Industrial Motors / Remote Monitoring

Pilot IIoT-enabled solution from GE to provide continuous, real-time flow of data from oilfield equipment

By GE news release

Dec 03, 2015

Get Plant Services delivered to your inbox Monday through Friday! Sign up for  Plant Services' complimentary Smart Minute (Monday-Thursday) and Smart Digest  (Friday) e-newsletters to get maintenance and reliability know-how you can put  to use today, plus the latest manufacturing news from around the Web, white  papers, and more. Learn more and subscribe for free today.

GDS International LLC, otherwise known as Global Drilling Support (GDS), has implemented GE's Equipment Insight solution at drilling rigs located in the Marcellus region of Pennsylvania to improve data collection, analytics and management capabilities. Powered by Predix, the software-as-a-service offering enables GDS — a leading provider of top drive manufacturing, maintenance and repair — to better monitor the health of its top drives, helping to optimize operation and maintain rig uptime.

GDS is utilizing GE’s Equipment Insight solution for a six-month pilot program with Orion Drilling Company that includes the installation of two field agents on GDS’s top drives on rigs operating in the Marcellus and Utica Shale.

These top drives are essentially the engine of the drilling rig, so improving data monitoring and management capabilities on the equipment can have significant benefits. With the cloud-based solution, GDS is able to monitor data points including load, rotations per minute, flow, pressures, temperatures and torque. This critical data provides valuable insight into the operating performance of the drill.

“GE’s robust Equipment Insight solution enables us to receive a continuous flow of data from our top drives and other automated oilfield equipment,” said Keith Holliday, president, GDS. “With this technology, we will be able to get a better look at valuable operating statistics and performance management data, helping us to improve functionality for our customers and increasing the amount of time between planned service intervals. GE’s solution offered us the easy-to-install, subscription-based service model that we were looking for. In addition, GE’s continuous investments in the Industrial Internet demonstrate that it is committed to changing and improving how data is used to provide both short-term results and to better position us for the future of big data.”

With GE’s cloud-based Equipment Insight solution, GDS is able to provide advanced remote monitoring and diagnostics to its customers without having to make a large up-front investment in expensive software or data centers to manage the data and without replacing existing hardware technology. The solution can be installed and running in two days and comes with training support from GE’s experts. This training teaches customers how to install and program additional units if they choose to expand the number of installations on their network of rigs. In addition, GE provides GDS with a customer success manager who ensures technical satisfaction. This manager supports the original equipment manufacturer’s efforts to franchise its solution to expand its aftermarket service capabilities and revenues.