Flooring: It's no skidding matter

There is science behind preventing slips and falls. Measurement allows you to collect data and lay the foundation for preventive actions, which can reduce injury and save your plant the expense of operational and other costs.

Print page

Email page

By Ken Fisher

PlantServices.com

The axiom, “What is measured gets done,” applies well to preventing slips and falls if what you measure is the coefficient of friction (COF) of plant floors. Measurement enables you to collect data and lay the basis for proper remedial and preventive actions, which in turn reduce injury, operational and other costs.

Data collection and follow-up entails:

• Measuring and recording the condition of your floors
• Improving, then maintaining, the floors to a desired benchmark level through effective treatments and proper care
• Regularly auditing and documenting the state of floors to demonstrate the proper degree of due diligence, care and compliance with safety norms.

Measuring wet floors

Be wary of water. A study of workers at the U.S. Department of Energy (DOE) facilities who have experienced injuries involving slips and falls showed that about three-fourths of the indoor slip/fall events reported involved water, according to the DOE.

Before doing anything else, it’s important to benchmark the wet COF, a measurement that records the slip resistance of the surface when it’s wet or contaminated. This supports the rationale that if a floor is slip-resistant when wet, it’ll be slip-resistant when dry. You should quantify your results and standardize your recordkeeping by establishing a baseline COF, making improvements and taking follow-up measurements.

Several organizations, including the insurance carrier CNA and the National Floor Safety Institute (NFSI, www.nfsi.org), use or recommend a device called the Binary Output Tribometer, or BOT-3000 (www.uwtlp.com). This is the only U.S. floor-testing device that has passed ASTM’s rigorous precision and bias standards, and can measure both the static and dynamic COF. The device is automated, eliminating user variables that can affect reading consistency. Digital printouts and uplinks enable sharing, saving and storing data, tracking trends and providing a legally sound numerical trail that documents improvements.

Raise traction

If a clean floor's COF demonstrates that it’s slippery when wet, consider applying a specialized treatment or product to the surface to increase wet slip resistance. Two product categories have proven effective for this purpose:

• Surface modifiers that raise traction levels on concrete, ceramic tile, quarry tile, stone, marble and other similar floor surfaces
• Mop-on cleaners/treatments that raise traction on finished and other floors.

Surface modifiers improve the coefficient of friction by chemically altering the mechanical properties of an unfinished mineral-based floor or surface. The process produces micropores or imperceptible tread patterns that render concrete, tile and stone floors safer to walk on when wet. Applying a penetrating sealer makes the surface more resistant to soil. Slip resistance lasts several years with proper regular cleaning, but reapplication should be handled by professionals. Surface modifiers also are effective on shower floor areas.

Mop-on cleaners and treatments are high-performance, pH neutral solutions with ingredients that increase slip resistance. Though recommended dilution ratios are critical, relatively unskilled labor can apply these water-based treatments for routine cleaning and maintaining slip resistance.

Once the floor achieves a COF safety compliance benchmark of 0.5, 0.6 or greater, (see sidebar: “COF standards”) it will need regular, documented audits to help ensure the floor is being properly maintained and to initiate corrective adjustments as needed.

Implement policies and procedures

A written and enforced floor safety policy and procedures guide can help improve floor safety, while demonstrating management’s commitment to prevention. The policy and guide should address common causes of slips and falls, including poor worker training, lack of weather contingency planning, inconsistent hazard identification, inappropriate footwear and inadequate floor cleaning, among other factors. It should detail how to perform and document measurement, improvement and maintenance of floor surfaces.

New hires should be taught and tested on these policies and procedures, and current employees retrained and evaluated every six months to 12 months. Document, file and send instruction and follow up to appropriate persons within the organization.